3D Laser scanning for process optimisation at Cargill
Client Profile
Cargill is an international producer of food, agricultural products, and specialised chemicals. This case focuses on their factory located in Côte d’Ivoire. This facility plays a crucial role in processing cocoa beans into intermediate products such as cocoa liquor. Efficiency, safety, and precision are critical in their production processes.
Challenge
For a new project, an accurate and up-to-date 3D model of the facility was essential to efficiently and safely design and plan these changes and future expansions. The significant physical distance to the factory in Côte d’Ivoire made remote access to a reliable digital model indispensable.
Solution by Smart AIS
Smart AIS provided a solution through static 3D laser scanning:
• Data Collection: The factory was fully mapped digitally using static laser scanners.
• Accurate Model: The collected data was processed into a precise point cloud, which was used to create an up-to-date 3D model of the facility.
• Virtual Accessibility: The digital model enabled a virtual (online) walkthrough of the facility, providing engineers worldwide with access and allowing for more efficient planning without the need for physical presence.
Result and Impact
The project delivered a detailed and current digital model that allowed engineers and planners to work virtually. With this model, Cargill was able to:
• Optimise production processes even within the constraints of limited physical space.
• Identify and minimise safety risks using real-time data.
• Design and plan remotely, avoiding unnecessary travel to the factory in Côte d’Ivoire.
• Execute operations with full confidence, eliminating assumptions or reliance on outdated drawings.
• Optimise accessibility of new installations to facilitate maintenance.
• Review operational processes during online meetings with teams across different countries.
Advantages of working with Smart AIS
The collaboration with Smart AIS provided Cargill with a solution that extended beyond simple data collection. The 3D model served as a precise and reliable foundation for engineering and optimisation, while Smart AIS’s global reach ensured seamless data sharing with teams in other countries. Additionally, Smart AIS managed the entire process from start to finish, from mapping the factory to addressing logistical challenges in Côte d’Ivoire. This comprehensive support allowed Cargill to focus on their core business, making the partnership both efficient and highly satisfactory.
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Client testimonial
'We have enjoyed a highly successful partnership with Smart-AIS for several years. Their 3D-laser scanning technology has been pivotal in the successful execution of multiple projects globally. Smart AIS is our go-to partner during project ideation and development, enabling us to work seamlessly in any location worldwide. We look forward to continuing this valuable relationship, ensuring our projects are delivered on time, within budget, and with a commitment to Zero Harm,' - Sam Thompson, Global Engineering Lead – Cargill Cocoa and Chocolate